Savings in cost and time will keep your project on time and on budget. The equipment used to erect the metal decking is a mobile crane. This helps to reduce the weight and when combined with pre-tensioned reinforcing, leads to maximizing the span and strength while minimizing the depth. Custom sizes Custom types of connections Custom designs Boat Ramp Plank Details Boat Ramp ISO Hook & Eye Details Boat Ramp Plank Hook and Eye Call 1-800-325-8456 for more Information and Pricing BUILDINGS / BUILDING PANELS RETAINING WALLS . 1. On the other hand, the cast in situ method needs more quantity of materials. By The major benefits include cost and time saving for the project or contractor. Learn more about the capabilities of each of our products by downloading the corresponding load table or contacting Molin at, Contact us to discuss what precast components would benefit your next project. Conor, Plank: We use PCC steel with 3 mm and per sheet 3 pieces with stressing system. Precast concrete steps for porch widths up to 60 inches are available. TEL: 01787 223931 Hi. Copyright 2022 BuildHub Forum Management Limited When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels for tilt up construction. Different sizes are available depending on span and applications required for the project. 1. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. Large open spaces can be created with minimum use of internal support and, with the excellent span/depth ratio, overall construction height can be minimised. Quick installation for reduced on-site labor needs and costs, Capable of spanning long open spaces to aid design flexibility, Continuous interior voids for added structural stability and reduced weight and cost, Sound-proof, fire-rated, and low-maintenance, High load-bearing capacities for a wide variety of applications, Hollow core plank is typically used with Molin. The high-density Precast Concrete is more durable to acid attack, corrosion, impact, reduces surface . WITH HOLLOWCORE PLANK, HOLLOWCORE PLANK WITH VERSA:T: EDGE BEAM & KORE-FLEX COLUMN. Roughly 50/m2 and 57/m2, supply and fix, including passive fall arrest. Hollowcore slab can be used in a variety of construction applications. Hollowcore gets its name from the hollow cores running through the length of the slabs where concrete has limited structural value. Look at the Jetfloor system that uses beams with EPS infil rather than blocks if you have to go down any sort of suspended flooring route. }eX/-E8CS?aQ S\7kL?/)WiK~%W?,}F">%HmoK,iL ServicesCareersPrivacy PolicyResiliency / Sustainability. 3. wnWm|(jq[}0vj~^|z~YDz?HYcbP;3UVmSkgZC/S:Zo/t] T`}F>~t#:p)@M_eiuUo'a?B?lw5/a5Ws:? The cost to coat concrete flooring with epoxy ranges from $1,500 to $3,150. Contact us to discuss what precast components would benefit your next project. Ideal for brownfield developments. Our product options give you the design flexibility and structural stability you need while reducing your lead time. What is the approximate cost per m2 for hollowcore bison slabs for typical spans and loadings? LET'S DISCUSS YOUR NEXT PROJECT. |]~sZ?ob(v%qWN\rW}n~|x;('4wV\ qXGjhU~ntr~MR3^la?\V;(#v}us+n[W{n.npW[B_tsp'?CKB]?} These samples are presented as a sales aid only. Efficiency. Precast lintels always come in handy for residential buildings and are mostly employed by value engineers. 4. Molin Concrete Product Companys certified prestressed/precast concrete products are available in a wide range of sizes and designs in order to meet the specific needs of your project. 3. Create large, open interiors without obstructions or expensive support structures, empowering designers to realize their architectural visions, all while helping you save time, hassle and costs. HollowCore building systems offer numerous benefits at a cost-effective price. Contact us today. Hi. *For 6' to 8' tall walls, 6" to 8" thick, without footings. The Manufacturer shall submit erection drawings for Architect's approval. Fast Construction. To experience exceptional precast from an industry leader, get in touch with our concrete experts at Kay One Industries. Del Zotto Products of Texas, Inc. 5701 TX-135 Gladewater, TX 75647 2. LET'S START BUILDING 866.863.6300 CONTACT US Why Hollow Core Slab / Planks / Wall Panels etc:-. Installation costs depend on if wall-panel joints have either cement grouting, caulking, or bolting. Since we specialize in precast products, all of our items can be made off-site, making the installation even easier when they arrive on-site. . Joints between slabs are grouted and feathered, suitable under-layment or padding applied, and finishing carpet, wood floor, or tile installed. Made To measure concrete slabs We can offer reduced width planks to ensure a 'made to measure' fit for you project. Molin Concrete offers two types of Hollow Core plank: Flexicore and Extruded. Platform Depth: Options 12, 24, 36 or 48-inch. = 150 PCF. We offer precast steps which are 4, 5, 6 and 8 feet wide. Hollow Core plank is a cost-effective and versatile flooring and roofing solution for almost any building project. Advantages of precast concrete: Precast concrete has several advantages over cast-in-situ concrete: 1. Depth: Riser 12 each, spanning to 72-inches. SOUND INSULATIONExceptional sound transmission ratings from combining concrete and hollow voids. : 7098. The superior product your next project deserves. Fibre Concrete Solutions are experts in fibre reinforced concrete and can provide the necessary experience and technical knowledge to provide robust, cost saving solutions. Benefits of precast concrete flooring for ground floors and basements. These are the costs for the material only and won't include the labor. 2. More strands placed in the product allows higher plank strengths and loading for a given span. 4. A typical 8-inch thick hollowcore plank has a 2-hour fire rating. We are offering RCC Concrete Compound Wall. When identical members are cast, it is advantageous for the same formwork to be used. Composite topping: 2" Thick, f'c = 5 KSI, Unit Wt. Width: Available in 3, 4, 5, 6-ft. 903.981.0400. [email protected]. Concrete blocks cost between $10 and $40 each. Plus, with variable spans, depths and reinforcing patterns, and the ability to be produced in various dimensions and notched or cut at different angles, hollowcore can be applied in almost any building situation. 4. A concrete driveway costs about $3,000, or between $1,800 and $6,000. Costing floor types at the minute before committing. Our NiCore hollow core concrete is a precision-manufactured, precast/prestressed concrete plank produced with high-strength (5,000 psi minimum) concrete. Our 150mm or 215mm planks are a perfect solution to the problem. 4. Slabs are cut to length to assure dimensional accuracy and smooth end finish. Code compliant dimensions make ordering simple. Please send any questions to [email protected] or alternatively, call us on 01787 223 931. Edmonton 19 Riel Drive St. Albert, Alberta T8N 3Z2 fax 780.459.6670 toll free: 1.855.459.6695 View Map >> In contrast, cast-in-place concrete is poured into site-specific forms and cured on site. Block for a precast concrete retaining wall. Contact us online or call us at 800.691.7118 to learn more about our customized precast concrete fence solutions. Additional costs apply for: Expect to pay $110 for each step and professional installation will cost an additional $1,000. Your team can work immediately on floors below those being constructed, without shoring or reshoring. Cheers, but this is for intermediate floors in the house and I'm looking to maximise thermal mass - so precast slabs or poured concrete floors. Rot, damp and vermin proof. Austral Deck is a flexible solution designed to be installed with the entire range of Austral Precast Walling, Framework, and Balcony solutions, offering a complete precast building solution. Precast concrete is cast in a controlled environment to ensure consistency and strength in the concrete plank. Contact us to discuss Hollow Core plank options in more detail. As a result, Hollowcore plank offers a higher span-to-depth ratio. Hollowcore also contributes to lower heating and cooling costs over the life of a building. Molin Concrete offers two types of Hollow Core concrete plank: Flexicore and Extruded. Acoustical tests show ratings of STC 48 and NRC 55 for untopped floors. Our experienced design and development . The hollow cells are space and cost savers as they can be used for heating and air-conditioning ducts, exhausts to the outside, electrical wiring and piping. Del Zotto Precast Concrete. If you have any questions about our precast concrete stairs and landings, we would love to hear from you - a member of our team will be happy to answer any of your queries. Phone (03) 9369 4944 1-800-667-2215; About Us. Please contact Molin Concrete Products to request architectural precast samples by calling 651-786-7722 or send us an email to [email protected], Molin Concrete Product Companys certified prestressed/precast concrete products are available in a wide range of sizes and designs in order to meet the specific needs of your project. Shallow Depths.Unprotected fire ratings. We paid 4.5k for a 148 square metres Suplies and fit Including a Crane, I Supplied four steel plates to site the crane on, You need to be a member in order to leave a comment. Splash concrete blocks. Erection shall be carried out by experienced precast erectors under competent supervision. Hollowcore plank has been used in almost every conceivable type of building and can be utilized with any wall bearing or framing system. Wall Height. Call us on +27 (0)71 442 5286 or fill in the contact form below and we'll get back to you soon. Since 2014 when the partnership began, Trenwa has sold . Precast concrete Hollowcore Plank systems come in a variety of thicknesses and can be engineered to take into account required jobsite blockouts and connections, our design team can set out the parameters to take into account all of your specific project needs: Lafarge Precast Concrete Hollowcore 8" Thickness option - 10" Thickness option Long Spans. Hollowcore gets its name from the hollow cores running through the length of the slabs where concrete has limited structural value. 00:00. QUALITY CONTROL & PRODUCTION SPEEDHollowcore slabs are produced in automated facilities and strictly controlled conditions. Hollowcore plank floor and roof slabs are delivered directly to the job site to be erected immediately even in inclement weather. Ltd. 77 Cobalt St Carole Park QLD 4300, Australia. Our hands-on process helps mitigate risk while offering peace of mind, so your projects are . each. Hollowcore slab can be used in a variety of construction applications. In 2014, Fibrelite and precast concrete trench manufacturer Trenwa formed a strategic partnership to create joint product offerings: Trenwa's heavy-duty precast concrete road crossing trenches topped with Fibrelite's traffic rated composite trench covers. In many floor applications, hollowcore plank may be used without concrete topping. E-mail [email protected]. Precast lintels are often used to span across the opening concerned only. It's easy! A structural topping can increase that up to a 4-hour rating. but costs only about twice as much per unit strength. Hollowcore plank is being used in structures throughout North America and has been thoroughly tested in field applications. costs for the concrete and metal decking is included within the material or labor cost. Costing floor types at the minute before committing. The TCO of precast is fixed at $2,400. Gladewater. This trade shall manufacture, deliver and erect all precast - prestressed Knightcore plank units, including grouting between units. The unique precast elements can be used to form a column free . Low profiles. May 17, 2019 in Floor Structures. We can design, build, deliver and install. Model codes like the IBC have prescriptive fire ratings. The Manufacturer shall submit erection drawings for Architects approval. Sign up for a new account in our community. Columbia Precast Products, LLC 1765 Howard Way Woodland, WA 98674 Phone: 360-335-8400 Fax: 360-335-8402 We combine superior engineering and modern cutting-edge technology to produce flexible, durable and cost-effective concrete parking decks and complete precast concrete parking structures. The hollow cores This allows the slab to be lighter in weight reduce the overall weight of the structure. We Offer Most Economical and Simple Smart Solutions for Precast Construction Industry M/S ACE ASSOCIATE - Mumbai| Mobile No. The hollow tubes also reduce material and transportation costs. 5 0 obj Installing the precast requires a four-hour minimum charge of $400 for a 20-ton crane. 00:38. The cost of your new precast concrete staircase will depend on how many steps you want to get installed. Long Spans. Wieser offers precast concrete boat ramp planks. DIVERSAKORE, the DIVERSAKORE logo and all other DIVERSAKORE marks contained herein are trademarks of DIVERSAKORE Intellectual Property and/or DIVERSAKORE affiliated companies. Hollow Core plank is an excellent option for residential, commercial, and industrial buildings of any size because of its strength, cost-efficiency, and fire rating. MATERIAL EFFICIENCYProduction uses less concrete per cubic yard of final yield, resulting in a highly efficient product. 1. Three and four hour ratings are also available with field-cast toppings. The precast hollowcore flooring system eliminates costly excavation, provision and compaction of infill and provides an immediate dry working platform. You are here: Home / Structural / FLOOR PLANKS. We also use cookies to assist in our marketing and data analysis. Hardware costs for fittings, embedded items, etc., are identical for precast and CIP. Primarily used for floors and roof decks, Hollow Core is a precast concrete plank with rows of hollow interior tubes for cost-efficiency and steel reinforcements for added strength. Phone Number (07) 3271 2766 INT: +61 7 3271 2766. You can also add an iron railing for the price of $85 per linear foot. Composite Strength.Small profiles. Cnr Fabriek & Oop Streets, Bellville South (021) 951 7700 (021) 951 7790; [email protected]; Discover all the benefits of using hollowcore plank and DIVERSAKORE systems in your next project. Here, the average cost can range anywhere from $6 to as much as $15 per square foot. You get an affordable, reliable and versatile hollow core plank (also known as dox plank) that offers a host of advantages over other traditional building materials. The prestress strand shall be uncoated 7-wire strand conforming to CSA A135 or ASTM A416. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. Cost . Steps. 2. All rights reserved. Structural precast can range from $43 per linear foot for a 15-foot span to as much as $95 per linear foot for a 30-foot span. This sample book is intended to offer a starting point to architects and designers. Paired with DIVERSAKORE structural systems, hollowcore empowers building structures with numerous benefits, including exceptional: WEIGHT REDUCTIONLighter than solid precast and comparable to poured-in-place slabs. For more information on COVID-19, visit www.sacoronavirus.co.za. Location Precast Concrete Products Pty. Wall caps. Our DWG files require custom fonts. These can eliminate edge formwork and scaffold costs. According to the information found on Allcostdata, the average cost for a square foot of precast concrete is anywhere between $9 and $18. PDF files can be opened with any standard PDF reader. Long spans. If you would like more information on Knightcore Plank, please contact us. It costs about $3,460 for a concrete garage floor for a typical 24-by-24-foot two-car garage with a 6-inch thickness. This flooring is suitable for both . Long spans. For a 4-foot wide step, without installation, the cost is $200. AUSTRAL DECK - PRECAST CONCRETE FLOORING SOLUTION. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Concrete shall have a minimum compressive strength of 3,000 psi at transfer and 6,000 psi at 28 days. Building with Hollowcore flooring is a well established construction method used throughout Australia and overseas. . Precast concrete wall panels, columns, seat walls, pool copings and tree grates are just a glimpse in to Wausau Tile's capabilities. We provide expertise during the entire project to increase efficiencies and solve complex challengesfast. <> This is also shown in the UL directory. Quantity of materials. The hollow interior spaces of Hollow Core plank makes the slabs much lighter than floor slabs of the same thickness, while maintaining an equal strength. We would love to receive your applications through our Careers System. 3. VIEW ALL FLOORING PROFILES CONTACT TOPFLOOR. Precast concrete fences have various advantages over other fencing structures, including on-site concrete. Typical plants can produce approximately 5000 sqft. The underside of hollowcore plank is steel form smooth, and can be either left as is or painted with a textured paint. Pre-stressed planks are used for floor and roof deck applications. % Our CELLA-CORE is on time and on budget to meet your projects needs. . LONG SPANSSpans over 40 without shoring or additional supports, creating open floor plans. Chaining of lintels in a building. Beam: Beam is 6x6 inches (150mm x 150mm) We use PCC steel with 3 mm and per beams 7 piece with stressing system. Along with its strength, precast concrete fences are also more cost-efficient than standard concrete or masonry walls. PRODUCT FINISHExposed/untreated slabs offer a highly-cost-effective loft look, while various treatments provide smooth, fully-finished surfaces. Randhawa Precast Concrete Planks construction in Pakistan. Durability: Precast Concrete structure has a longer service time period and minimal maintenance. The Hollowcore plank unit shall be manufactured by an extrusion process using smooth rigid steel forms and cut to length as shown on the shop drawings. We have been specializing in precast manufacturing for over 100 years; you can rest assured that it will be done right. FIRE RESISTANCEAchieve a multitude of ratings by varying slab depths and reinforcement heights. Per linear foot, the cost is between $12 and $15. Hollowcore plank units shall be manufactured in accordance with the latest edition of ACI 318 or CSA A23.3. x-G&NFT@"Dn_=R (du Hollow core planks are installed side-by-side to form a continuous floor or roof slab. 4 to 10 feet. The installed price is between $15 and $30 per square foot. For further information on how we can assist on the design of fibre reinforced topping for Precast Floors, please call 0289 5442612 or email [email protected]. Molin has the capability of producing custom mix designs to achieve desired colors. Our design office can help with designing your wideslab flooring plan, and as we cast our own product in a wet-pour process our wideslab flooring can be tailored to your project's needs. Hollowcore plank meets the requirements for the restrained and unrestrained fire ratings of ASTM E119 and is listed by Underwriters Laboratories, Inc. for two hour fire resistant classifications (untopped), restrained and unrestrained conditions. As better quality control can be exercised in the factory or yard site, concrete of superior quality can be produced. Concrete Driveway. One area addressed by precasters and clients . Molin Concrete Products offers architectural precast concrete in almost any color, form, or texture to meet aesthetic and functional requirements of the designer. The number of steps or risers depends on the actual height from the ground to the bottom of the door sill. 2019 DIVERSAKORE Intellectual Property. However, the TCO of CIP is just beginning at $1,400. Y 7 _NS~^f\)[ va?qW\OeCj+^d0W7c{V{rO$9ED9T`XCeTo_( 3d.S]~}riPA+;RH6rf]a;?|[X2r^}p742iy>)#/&Un_hZ|+>/o2( Yd{TGX>a8e}M@}o|^o?_zoc!K-(. In Canada hollowcore plank is approved by the C.M.H.C. Solid Shear Wall Panels Primarily used for floors and roof decks, Hollow Core is a precast slab of prestressed concrete designed for greater structural efficiency. Hollowcore planks are advanced precast, pre-stressed concrete elements that are generally used for flooring and walls. tSf{`l~C;=0O1{ Y%b Melbourne manufacturers and installers of Hollow core pre-cast concrete for building. For a higher rating (3- or 4- hour), typically a concrete (or gypsum based) topping would be applied or a spray-on fire resistant material can be added to the underside of the plank. 2. Moreover, the precast steps can come with a landing up to 4 Ft. at the top. . Big ideas start with a blank canvas and Wausau Tile's custom precast concrete provides the palette for painting a masterpiece. The concrete is consolidated around high-tensile strength steel prestressing strands that have been tensioned to over 31,000 lbs. . We had quotes from Leroc and Bison on 300m2 of 150mm hollowcore, max 6m spans. Quantity Equip. Hollowcore slab has become an increasingly popular solution, and is commonly used in individual and public housing facilities, schools, hospitals, factories, business centers, retail centers, warehouse facilities, etc. Yes, this is a wide range, so let's break this down into more specific situations. Nothing more than 6m length200mm thick. The production of hollow core slabs with Precast . Want to be able to compare directly to floor deck system like comflor or metfloor. 1. Del Zotto Products precast boat planks are a time tested, durable, safe solution to a boat landing ramp access point. Cost-effective: The simplified construction process reduces the time, increases the productivity, quality and safety and thus the cost is reduced. Skip to content 866 944 7262 PO Box 310358, New Braunfels, TX 78131 Concept of prestressed concrete. 3. Want to be able to compare directly to floor deck system like comflor or metfloor. From stunning streetscapes to cascading stairs to contoured . %PDF-1.4 End-to-End Solution. As always, we offer free, no-obligation quotations. Contact us to discuss Hollow Core plank options in more detail.
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